472 Finding and Fixing the Invisible: Chris MacDonald on Pressure Pipe Inspection and Rehab
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In this episode of Scaling Up H2O, host Trace Blackmore welcomes Chris McDonald, CEO and President of CPM Pipelines, to discuss the critical yet often overlooked challenges of pressure pipe inspection and rehabilitation. Chris shares his journey from working with major manufacturers and distributors to founding CPM Pipelines, a company uniquely positioned to offer both inspection and rehabilitation services—something few in the industry do. He emphasizes the importance of proactive, data-driven decision-making in infrastructure maintenance, highlighting a recent project where high-resolution inspection saved a small agency nearly $10 million by pinpointing repairs to just half of a force main. The conversation delves into the massive infrastructure shortfall—estimated at $4 trillion—driven by decades of underinvestment and decentralized development, and how trenchless rehab solutions can reduce costs by 50% and project timelines from months to weeks. Chris also reflects on leadership, team culture, and the need for continuous learning, drawing parallels between urban planning and pipeline systems through the lens of books like 'Seeing Like a State' and 'Antifragile'. The episode closes with a call to action for listeners to stay curious, document their processes, and embrace innovation to solve real-world water infrastructure challenges. Key takeaways include: 1) Proactive pipe inspection prevents costly, reactive replacements; 2) Trenchless rehab can save 50% in costs and time compared to traditional dig-and-replace; 3) The most valuable solution isn't always the most obvious—sometimes it’s finding the exact problem, not replacing the whole system; 4) Documenting processes early enables scalable growth; 5) Success in niche industries like pressure pipe rehab hinges on unique, integrated service models; 6) Leadership is about aligning team values, trusting instincts, and hiring for fit over skill; 7) Reading broadly—especially outside your field—can spark transformative insights; 8) The future of water infrastructure lies in smarter, localized, and sustainable solutions that preserve existing assets.
Proactive pipe inspection prevents costly, reactive replacements and can save millions by targeting repairs to only the damaged sections.
Trenchless rehabilitation reduces project timelines from months to weeks and cuts costs by up to 50% compared to traditional dig-and-replace methods.
The most valuable solution isn't always replacement—it’s precision repair enabled by high-resolution inspection technology.
Documenting processes early is essential for scalable growth and team onboarding.
Success in niche industries like pressure pipe rehab comes from offering both inspection and rehabilitation under one roof.
…and 3 more takeaways available in PodZeus
Sponsor: The Ultimate Water Treatment One-Stop Shop
Trace Blackmore introduces a new partnership between Master's Company, Radical Polymers, and MFG Chemical, creating a one-stop solution for water treatment needs with over 60 years of combined expertise. The sponsor highlights private label products, custom manufacturing, and AWT Supplier of the Year awards.
Sponsor: Global 6K for Water – Walk for Clean Water
Trace promotes the Global 6K for Water event on May 16th, encouraging listeners to join a global movement to end the water crisis. The event raises awareness about the 4,000 daily deaths due to unsafe water and sanitation, with proceeds supporting clean water access worldwide.
Startup Season Challenges: Rusty Water & Forgotten Procedures
Trace addresses common startup season issues like rusty water and system failures due to improper winter layup procedures. He emphasizes the importance of communication, documentation, and using past service reports to anticipate and prevent problems.
Interview with Chris McDonald: From Valve Rep to Pipeline Innovator
“If there's nobody else that sees value in what I do, whether or not I see value in it is irrelevant.”
The Power of Integrated Inspection & Rehabilitation
“It saved this small agency that was only about 20,000 people. It saved them almost $10 million on just one little project.”
“It saved this small agency that was only about 20,000 people. It saved them almost $10 million on just one little project.”
“If there's nobody else that sees value in what I do, whether or not I see value in it is irrelevant.”
“Don't let any good conduit go unused, right? If you've already got a hole through the ground, don't abandon it until it's literally about to collapse.”
Host
Guest
CPM Pipelines
organization
Chris McDonald
person
Phoenix
place
Brothers Laboratory Services
organization
Global 6K for Water
other
Master's Company
organization
US Pipe & Foundry
organization
other
Seeing Like a State
book
AWT
organization
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